Product Description

Basic Info

Surface: Satin/Mirror/PVD/Plating 
Certificate: ISO9001, RoHS, CE , CUPC
OEM/ODM: Available
Delivery Port:HangZhou
Delivery Time: 30 to 50 days
Delivery Term: EXW,FOB,CIF,CFR
 

Product Specification

Investment Casting Parts
Material: Stainless steel, Carbon Steel
Process: Lost wax casting
Standard:GBT6414-1999
Casting Tolerance: CT6 Standard
Weight: 0.1kg to 100kg
Product Range: Automotive, aviation, robot automation, machinery, tools, hardware, electronics, sanitary ware, pump valves, door locks and other stainless steel, carbon steel, alloy steel parts

Tooling made by ourself - We have 2 CNC centers
Complete machining process - We have our own machining, welding, polishing, testing workshops
 

material components
Chemical Composition of Material	Material Composition	201	202	304	316	430
	C	≤0.15	≤0.15	≤0.08	≤0.035	≤0.12
	Si	≤1.00	≤1.00	≤1.00	≤1.00	≤1.00
	Mn	5.5-7.5	7.5-10	≤2.00	≤2.00	≤1.00
	P	≤0.06	≤0.06	≤0.045	≤0.045	≤0.040
	S	≤0.03	≤0.03	≤0.030	≤0.030	≤0.030
	Cr	13-15	14-17	18-20	16-18	16-18
	Ni	0.7-1.1	3.5-4.5	8-10	10-12
	Mo				2.0-3.0
Mechanical Property	Material Item		201	202	304	316
	Tensile Strength		≥535	≥520	≥520	≥520
	Yield Strength		≥245	≥205	≥205	≥205
	Extension		≥30%	≥30%	≥35%	≥35%
	Hardness (HV)		<105	<100	<90	<90

Advantange

1. With our own stainless steel investment casting production lines and machining lines, give you 1 stop services.
2. With CNC(CNC CENTER),we make the tooling by ourselves.Make you easiler.
3. With 50000 square meters workshop located in HangZhou city, near HangZhou port, transportation is convenient.
4. Use Germany Spectrometer and Salty Spray to test the raw material.
5. We have 15 engineers with strong ability in design and develop new products.
6. With ISO 9001:2015, ISO 14001 and OHSAS 18001 system.
7. With ERP system,We can give you the production and delivery information at the first time. Also if any quality problem,We can source it and give you the solution very fast.
8. Fast reply within 12 hours.

Packing & Delivery

Company Introduction
ABL was founded in 2008 by Kate Liang, started from a 400 square meters workshop.
In 2009, Supported by customers and suppliers, ABL moved to a 4000 square meter workshop and expand our business all over the world.
In 2012, We have sold our products to more than 200 countries, and our brand existed
in more than 50 countries in the world.
In 2013, We have passed CUPC,NSF,CE and ROHS cetificate,starting entered into the European and American markets.
In 2014, with fast development, ABL moved to a 50000 square meters factory. We have our own stainless steel investment casting production lines and also completed machining equipments.
In 2015, We set up our management team. We have cooperated with some unversities and getting bigger. At the same time, we are also Alibaba training center.
From 2016 to 2017, ABL passed ISO 9001:2015, ISO14001, OHSAS18001 certificate. we have already cooperated with some top 500 enterprises.
2018, ABL focus more on the Lean Production and preparing for the next 5 years.
2019, We are going to build a testing center and achieve the higher sales goal.

Production Process

Steps		Time
Tooling Making	CNC Center	7 days
Casting Process	Wax Injection	2 days
	Sand Shell Molding	5 days
	Dewaxing	1 days
	Pouring	1 days
	Cutting	1 days
	Grinding	1 days
	Cleaning	1 days
Machining Process	CNC	2 days
	Drilling & Tapping	2 days
	Welding	2 days
	Stamping	1 days
	Polishing	5 days
Assembling	Ultrasonic Washing	1 days
	Water Testing	1 days
	Assembling	2 days
Remark: The production time base on standard quantity and process

Our mission
To change the world's view about Chinese product.
To be the leader in precision casting industry
Our dream

1. To gain Win-win achievement with all of our clients and supplies
2. To be an international famous brand.
3. To be a one-hundred-year company

After-sales Service

1. Reply you fast within 12 hours.
2. Have someone to follow up all your inquiry and order.
3. We will offer satisfied quality and prices to you.

FAQ

1. Where is your factory?

Our factory located in HangZhou City, ZheJiang Province. Factory 50000 square meters with 265 workers.
 

1. What is your payment term?

We do T/T, 30% deposit, balance before delivery. We can also accept L/C.
 

1. What is the production time?

Casting part need 20 to 30 days.
Balustrade and handrail accessories need 25 to 35 days.
Faucet and shower need 40 to 60 days.
 

1. Is that possible to visit the factory?

Sure, we sincerely welcome you to visit our factory, we can also pick you from the hotel.

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear's spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.

Spiral bevel gear

Spiral bevel gears are used to transmit power between 2 shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is 1 manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using 2 kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear's composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually 3 times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface's normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth' contact pattern.

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use 2 non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the 2 bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with 2 toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of 3 thousand rpm. This makes it the preferred choice in a variety of applications. So, if you're looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear's pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the 2 gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these 2 common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they're a valuable part of automotive and industrial gearing systems.

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.